Key Responsibilities
- Conduct
in-process and line inspections of brass components during various
manufacturing stages.
- Verify
the first-off / first-piece component before starting regular
production.
- Inspect
components as per approved drawings, specifications, control plans and
work instructions.
- Check
critical dimensions using Vernier Caliper, Micrometer, Plug Gauge, Ring
Gauge, Thread Gauge, Height Gauge, Bore Gauge, Profile Projector, etc.
- Perform
visual inspection for defects such as burr, dent, scratch, crack,
surface damage and improper finishing.
- Monitor
production processes such as CNC Turning, VMC, Forging, Threading,
Drilling, Tapping, Milling and Finishing, as applicable.
- Conduct
periodic and random inspections during production.
- Identify
and segregate non-conforming / rejected material and ensure proper
identification.
- Inform
the Production Supervisor/Engineer immediately about quality deviations.
- Follow
up on corrective actions to prevent recurrence of quality problems.
- Maintain
in-process inspection reports, rejection records and quality check
sheets.
- Ensure
inspection frequency is followed as per the Control Plan.
- Verify
gauges and measuring instruments before use and ensure valid calibration
status.
- Support
root cause analysis for internal quality issues and customer complaints.
- Coordinate
with Production, Quality and Engineering teams for continuous quality
improvement.
- Monitor
rejection, rework and PPM and take action to reduce quality losses.
- Ensure
compliance with 5S, safety requirements and company quality systems.
- Knowledge
of ISO 9001 / IATF 16949 requirements preferrable.
- Train
and guide operators regarding quality standards and inspection
requirements.
Required Skills & Knowledge
- ITI
/ Diploma / Degree in Mechanical Engineering or relevant technical
qualification.
- Good
knowledge of brass components and precision machining processes.
- Ability
to read and understand engineering drawings and GD&T requirements.
- Knowledge
of measuring instruments and gauges.
- Understanding
of tolerances, limits, fits and surface finish requirements.
- Knowledge
of Control Plan, PFMEA, Process Flow and Work Instructions is
preferred.
- Good
communication and problem-solving skills.
- Basic
computer and Excel knowledge.
